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Circularity Engineering

... designs engineering systems in such a way that they consist of circular, environmentally compatible and resilient products, components and materials.

Circularity engineering is an ab initio concept starting with the materials selection, product design, manufacturing and process selection and not, like the currently practiced circular economy, starting with the waste of linearly planned products and systems.

As a core element of a holistic resource transition, i.e. for material, energy and also human resources, Circularity Engineering is central part of INATECH's research and education agenda.

Focus topics

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Circular and system-integrated photovoltaics


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Separable micro and power electronics



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Value-preserving multi-material structures


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Material and structure digitization



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Resilient buildings and their engineering design


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Longevity and lifetime assessment



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Energy storage and transmission



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Renewable building technology



Vision: Rethink engineering quality - Circular, digital and transformative.

Anchoring ecological, social and health aspects in engineering processes: in the medium term, "Circularity Engineering" should become a core element of sustainable engineering science.


To this end, INATECH is developing the scientific basic principles for new engineering methods, processes and tools that can be integrated into all traditional engineering disciplines:

Methods for circular material and process selection.



Guidelines for a "Design for Circularity"



Manufacturing and recovery processes for circular products


Research and application of value-retention processes



Evaluation methods for resilient, circular and sustainable engineering systems

Circular business models incl. logistics concepts, stock management and resource conservation

Circularity engineering strategies at INATECH

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Projects

Selected projects in the field of Circularity Engineering

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Strategy for hydrogen containers at end-of-use (WEiTeR)


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Traceability for recycling of composite tapes (MultiTrace)


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Material resilience of aluminum components (ResAlFat)


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Crack testing and evaluation in forming processes to save CO2, avoid scrap and increase longevity (CrackInspect)

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Sustainable sandwich structures: design, manufacture and evaluation (NachSand)


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DIN SPEC 91472: Remanufacturing - Quality classification for circular processes


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Scenarios for climate-neutral integrated energy supply and production (ESYS)


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Partially automated creation of object-based stock models using multi-data fusion (mdfBIM+)

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100 plus - Extending the life of complex building structures through intelligent digitization (DFG-SPP 2388)

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Durability of polymer fiber composites through accelerated testing techniques (Carl-Zeiss-Stiftung, VHCF-K)


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Development of a circularity engineering methodology for material selection

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Separation and reconsolidation of thermoplastic composites by power ultrasonics

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Potenzial- und Bedarfsanalyse zum Zirkulären Planen und Bauen im öffentlichen Sektor Baden-Württembergs - PuB2 (Klimaschutzstiftung BW)


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Green Energy Technology for Medium Voltage Distribution Grids - GreEner Tech (BMWK)

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Circularity of thermoplastic CompsIte wound stRuCtUres through innovative material design, peeling-based disassembly and Re-winding – CIRCULAR2 (DFG/ANR)

Recent Circularity Engineering Publications at INATECH

Bogachuk, D., van der Windt, P., Wagner, L., Martineau, D., Narbey, S., Verma, A., ... & Glunz, S. W. (2024). Remanufacturing perovskite solar cells and modules–a holistic case study. ACS Sustainable Resource Management, 1(3), 417-426. https://doi.org/10.1021/acssusresmgt.3c00042

Ragupathi, B., & Balle, F. (2024). Characterization of glass-fiber reinforced thermoplastic composite after ultrasonic reconsolidation. European Journal of Materials, 4(1), 2313316. https://doi.org/10.1080/26889277.2024.2313316

Geist, H., & Balle, F. (2024). Remanufactured products, components, and their materials: A circularity engineering focused empirical status quo analysis. Sustainable Production and Consumption, 45, 525-537. https://doi.org/10.1016/j.spc.2024.02.003

Geist, H., & Balle, F. (2024). A circularity engineering focused empirical status quo analysis of automotive remanufacturing processes. Resources, Conservation and Recycling, 201, 107328. https://doi.org/10.1016/j.resconrec.2023.107328

Ragupathi, B., Bacher, M. F., & Balle, F. (2023). First efforts on recovery of thermoplastic composites at low temperatures by power ultrasonics. Cleaner Materials, 8, 100186. https://doi.org/10.1016/j.clema.2023.100186

Ragupathi, B., Bacher, M. F., & Balle, F. (2023). Separation and Reconsolidation of thermoplastic glass fiber composites by power ultrasonics. Resources, Conservation and Recycling, 198, 107122. https://doi.org/10.1016/j.resconrec.2023.107122

Oliveira, P. R., Virgen, G. P. G., Imbert, M., Beisel, S., May, M., Panzera, T. H., ... & Balle, F. (2023). Ultrasonically welded eco-friendly sandwich panels based on upcycled thermoplastic core: An eco-mechanical characterisation. Resources, Conservation & Recycling Advances, 20, 200187. https://doi.org/10.1016/j.rcradv.2023.200187

DIN SPEC 91472:2023-06: Remanufacturing (Reman) – Quality classification for circular processes. https://www.dinmedia.de/de/technische-regel/din-spec-91472/367509951

Contact at INATECH

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Prof. Dr.-Ing. Frank Balle
Circularity Engineering

INATECH, Emmy-Noether-Str. 2,
D-79110 Freiburg
Germany

Tel.: +49 (0)761/203-54226
efm@inatech.uni-freiburg.de